| Name of the Supplier | RANE BRAKE LINING LTD(100124) |
| Name of the Change Initiator | D.Christopher Jabaraj |
| Request Date | Nov 29, 2022 |
| Proposal For | New Change |
| Proposed Changes | Change in process parameters /Process flow sequence |
| Process Route Change Details | |
| Description of Proposed Change | Current Process for Back plate Preparation Shot Blasting --- Adhesive coating ( Individual process ) -- Baking (Individual process ) Proposed Process Wet Blasting -- Phosphating -- Online adhesive coating and Baking Benefits : 1) Fully automatic process from Wet blasting to Phosphating 2) Process controlled by Detection and Prevention Poka yoke 3) Online process enhances process robustness and reduces risk of part mix ups 4) Process Lead time is reduced |
| ETL Plant | Customer | Part No. | Proposed Saving |
|---|---|---|---|
| 1159,1156,1141,1120, | BAL,YAMAHA,REML, | 520BS00106,520BS00206,520BS01006,520BS01106,B2BS00130O,B2BS00230O,B2BS01330O,B2BS01430O,B2BS01530O,B2BS01630O,B2BS02330O,B2BS02430O,B2BS02830O,B2BS02930O,B2BS03630O,B2BS03730O,B2BS05130O,B2BS05230O,B2BS05630O,B2BS05730O,B2BS06030O,B2BS06130O,B2BS06430O,B2BS06530O,B2BS07430O,B2BS07530O,B2BS07630O,B2BS07730O,B2BS08030O,B2BS08130O, | Nil |
| Current Details (Before) | Back plate preparation process is shot blasting , Adhesive coating & baking |
| Trigger for the Change | Low Process Robustness Old Technology Man involvement is High |
| Proposed Details (After) | Fully automatic wet blasting , Phosphating , Online Adhesive coating and baking |
| Proposed Benefits of the Change | Quality Improvement, Productivity Improvement, Ease of Operations |
| Current Status | Inprocess |
| Status Updated By | 302090 |
| Status Update Date | Dec 5 2022 4:12PM |
| Activity | Target Date | Responsibility | Status |
|---|
| File For | File Name |
|---|---|
| Proposed Details (After) | View File |
| Activity | Answer | Responsibility | ETL Remarks | Supplier's Remarks | Final Remarks | Status | Plant | Department |
|---|---|---|---|---|---|---|---|---|
| Samples required | Yes | Supplier | Pending | 1120 | PlantQA | |||
| Assembly trial required | Yes | Supplier | Pending | 1120 | PlantQA | |||
| Testing and validation required | Yes | Supplier | Pending | 1120 | PlantQA | |||
| PPAP documents required | Yes | Supplier | Pending | 1120 | PlantQA | |||
| Customer approval required | Yes | ETL | Need to check for customer approval | Pending | 1120 | PlantQA | ||
| Samples required | Yes | Supplier | Pending | 1156 | PlantQA | |||
| Assembly trial required | Yes | ETL | Pending | 1156 | PlantQA | |||
| Testing and validation required | Yes | Supplier | Pending | 1156 | PlantQA | |||
| PPAP documents required | Yes | Supplier | Pending | 1156 | PlantQA |
| Role | Employee | Request Status | Comments | Updated On | Status |
|---|---|---|---|---|---|
| PlantQA | 854881 - Omprakash Sunkawar | Concept Approved | Conceptually approved subject to Samples validation at ETL,PPAP doc ,onsite Process audit | Dec 5 2022 2:54PM | 1120 |
| PlantQA | 700254 - Dinesh De | Concept Approved | Conceptually Ok but need validation at ETL with PPAP doc. | Dec 5 2022 3:47PM | 1156 |
| SQA | 302090 - Atul Khoche | Concept Approved | Conceptually Approved, subjected to PPAP approval and sample validation & approval as required by R & D AND Plant QA. | Dec 5 2022 4:12PM | |
| PlantQA | 851720 - Pravin Kulkarni | Pending For Conceptual Approval | 1141 | ||
| PlantQA | 851720 - Pravin Kulkarni | Pending For Conceptual Approval | 1159 | ||
| PlantQA | 855352 - Ravi Nawkar | Pending For Conceptual Approval | 1120 | ||
| Sourcing | 301640 - Shrikant Muley | Pending For Conceptual Approval | |||
| Sourcing | 856030 - Prasad Upadhye | Pending For Conceptual Approval |