QFR No - 7000825096
Defect Details
| NC No. | 7000825096 |
| NC Date | 15/03/2022 |
| NC Submission Date | |
| Part No. | C2CH00302B |
| Part Name | JUDDER SPRING_C20009_D1 |
| Supplier Name & Code | 100160-PIANO PRESITEL. |
| ETL Plant | 1132-ETL K-226/1 TRANSMISSION |
| Defect Details | FLATNESS NOT OK.-Gap gauge 3.02 not qualify,flatness 0.60 |
1. Problem Description
| Defect Description | Parts not qualifying to Gap gauge 3.02 & flatness observed upto 0.6 mm |
| Detection Stage | Receipt |
| Problem Severity | Function |
| NG Quantity | 271 |
| Is Defect Repeatative? | Yes |
| Defect Sketch / Photo |
Supplier Communication Details
| Quality Head Email ID | |
| Plant Head/CEO Email ID | |
| MD Email ID |
2. Stock Details & action taken for NG parts
| Location | ETL End | Warehouse | Transit | Supplier FG | Supplier WIP | Total |
|---|---|---|---|---|---|---|
| Total Qty |
--
|
--
|
--
|
--
|
--
|
--
|
| Check Qty |
--
|
--
|
--
|
--
|
--
|
--
|
| NG Qty |
--
|
--
|
--
|
--
|
--
|
--
|
| Scrap | |
| Rework | |
| Under Deviation |
| Containment Action |
|---|
| -- |
3. Process Flow
| Process Flow Description |
|---|
| -- |
4. Process Details
| Process / Operation | |
| Outsource | |
| Machine / Cell | |
| Machine / Cell No. |
5. Problem Analysis
| Type | Possible Cause | Fact Verification | Jud |
|---|
6. Inspection Method Analysis (Current)
| Inspection Method | |
| Other Inspection Method | |
| Check Point at Final Inspection | |
| Checking Freq. | |
| Sampling | |
| Sample Size |
7. Root Cause Analysis (Occurance)
| Why 1 | |
| Why 2 | |
| Why 3 | |
| Why 4 | |
| Why 5 | |
| Root Cause (Occurance) |
Root Cause Analysis (Outflow)
| Why 1 | |
| Why 2 | |
| Why 3 | |
| Why 4 | |
| Why 5 | |
| Root Cause (Outflow) |
8. Countermeasure ( Occurrence , Outflow & System side Actions )
| Type | Countermeasure Details | Responsibility | Target Date | Actual Date | Status |
|---|
9. Inspection Method After Customer Complaint
| Change In Inspection System | |
| Change Details | |
| Inspection Method | |
| Other Inspection Method | |
| Check Point at Final Inspection | |
| Checking Freq. | |
| Sampling | |
| Sample Size |
10. Evidance of Countermeasure
| Occurance (Before) |
|
| Occurance (After) |
|
| Outflow (Before) |
|
| Outflow (After) |
|
11. Horizontal Deployment
| Horizontal Deployment Required | |
| Applicable Machine / Model / Plant |
12. Document Review
| Documents | |
| Specify Other Document |
13. Effectiveness Of Action
| Reviewed Quantity | |
| Reason for submission |