QFR No - 8000782109
Defect Details
| NC No. | 8000782109 |
| NC Date | 28/03/2022 |
| NC Submission Date | |
| Part No. | 3620164533 |
| Part Name | M/C CYL BLOCK D125 UG SILENT CHAIN BLACK |
| Supplier Name & Code | 100076-BALAJI ENGINEERING |
| ETL Plant | 1102-ETL L-6 Die Casting |
| Defect Details | FLATNESS NOT OK.-MILLING FACE FLATNESS NOT OK |
1. Problem Description
| Defect Description | Head side Milling face flatness Not Ok .Spec Max 0.03 mm Observed up to 0.08 mm |
| Detection Stage | Customer End |
| Problem Severity | Fitment |
| NG Quantity | 33 |
| Is Defect Repeatative? | Yes |
| Defect Sketch / Photo |
Supplier Communication Details
| Quality Head Email ID | |
| Plant Head/CEO Email ID | |
| MD Email ID |
2. Stock Details & action taken for NG parts
| Location | ETL End | Warehouse | Transit | Supplier FG | Supplier WIP | Total |
|---|---|---|---|---|---|---|
| Total Qty |
--
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--
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--
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--
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--
|
--
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| Check Qty |
--
|
--
|
--
|
--
|
--
|
--
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| NG Qty |
--
|
--
|
--
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--
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--
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--
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| Scrap | |
| Rework | |
| Under Deviation |
| Containment Action |
|---|
| -- |
3. Process Flow
| Process Flow Description |
|---|
| -- |
4. Process Details
| Process / Operation | |
| Outsource | |
| Machine / Cell | |
| Machine / Cell No. |
5. Problem Analysis
| Type | Possible Cause | Fact Verification | Jud |
|---|
6. Inspection Method Analysis (Current)
| Inspection Method | |
| Other Inspection Method | |
| Check Point at Final Inspection | |
| Checking Freq. | |
| Sampling | |
| Sample Size |
7. Root Cause Analysis (Occurance)
| Why 1 | |
| Why 2 | |
| Why 3 | |
| Why 4 | |
| Why 5 | |
| Root Cause (Occurance) |
Root Cause Analysis (Outflow)
| Why 1 | |
| Why 2 | |
| Why 3 | |
| Why 4 | |
| Why 5 | |
| Root Cause (Outflow) |
8. Countermeasure ( Occurrence , Outflow & System side Actions )
| Type | Countermeasure Details | Responsibility | Target Date | Actual Date | Status |
|---|
9. Inspection Method After Customer Complaint
| Change In Inspection System | |
| Change Details | |
| Inspection Method | |
| Other Inspection Method | |
| Check Point at Final Inspection | |
| Checking Freq. | |
| Sampling | |
| Sample Size |
10. Evidance of Countermeasure
| Occurance (Before) |
|
| Occurance (After) |
|
| Outflow (Before) |
|
| Outflow (After) |
|
11. Horizontal Deployment
| Horizontal Deployment Required | |
| Applicable Machine / Model / Plant |
12. Document Review
| Documents | |
| Specify Other Document |
13. Effectiveness Of Action
| Reviewed Quantity | |
| Reason for submission |