QFR No - 8000788020
Defect Details
| NC No. | 8000788020 |
| NC Date | 19/05/2022 |
| NC Submission Date | |
| Part No. | S2HS30443B |
| Part Name | OUTER TUBE MARKED |
| Supplier Name & Code | 101273-SAPTAGIRI ENGINEERING PRIVATE |
| ETL Plant | 1136-ETL Suspension Sanand |
| Defect Details | NOT AS PER SPECIFICATION-LOGO MISS |
1. Problem Description
| Defect Description | Logo Miss |
| Detection Stage | Inprocess |
| Problem Severity | Aesthetic |
| NG Quantity | 9 |
| Is Defect Repeatative? | Yes |
| Defect Sketch / Photo |
Supplier Communication Details
| Quality Head Email ID | quality@saptagirigroup.in |
| Plant Head/CEO Email ID | production@saptagirigroup.in |
| MD Email ID |
2. Stock Details & action taken for NG parts
| Location | ETL End | Warehouse | Transit | Supplier FG | Supplier WIP | Total |
|---|---|---|---|---|---|---|
| Total Qty |
6000
|
4000
|
0
|
1000
|
0
|
11000
|
| Check Qty |
6000
|
4000
|
0
|
1000
|
0
|
11000
|
| NG Qty |
9
|
0
|
0
|
5
|
0
|
14
|
| Scrap | 0 |
| Rework | 14 |
| Under Deviation | 0 |
| Containment Action |
|---|
| All Suspected material identified for all location and 100% visual segregation done. Training given to operator and OPL & Q-Alert Displayed at Logo Marking Station, FI Station & PDI Station. |
3. Process Flow
| Process Flow Description |
|---|
| RM Inspection - Cutting - Chamfering - Buffing - Logo Marking - Final Inspection & RP Oil Application & Packing - PDI - Dispatch |
4. Process Details
| Process / Operation | Logo Marking |
| Outsource | No |
| Machine / Cell | Roll Stamping Machine |
| Machine / Cell No. | 02 |
5. Problem Analysis
| Type | Possible Cause | Fact Verification | Jud |
|---|
6. Inspection Method Analysis (Current)
| Inspection Method | |
| Other Inspection Method | |
| Check Point at Final Inspection | |
| Checking Freq. | |
| Sampling | |
| Sample Size |
7. Root Cause Analysis (Occurance)
| Why 1 | |
| Why 2 | |
| Why 3 | |
| Why 4 | |
| Why 5 | |
| Root Cause (Occurance) |
Root Cause Analysis (Outflow)
| Why 1 | |
| Why 2 | |
| Why 3 | |
| Why 4 | |
| Why 5 | |
| Root Cause (Outflow) |
8. Countermeasure ( Occurrence , Outflow & System side Actions )
| Type | Countermeasure Details | Responsibility | Target Date | Actual Date | Status |
|---|
9. Inspection Method After Customer Complaint
| Change In Inspection System | |
| Change Details | |
| Inspection Method | |
| Other Inspection Method | |
| Check Point at Final Inspection | |
| Checking Freq. | |
| Sampling | |
| Sample Size |
10. Evidance of Countermeasure
| Occurance (Before) |
|
| Occurance (After) |
|
| Outflow (Before) |
|
| Outflow (After) |
|
11. Horizontal Deployment
| Horizontal Deployment Required | |
| Applicable Machine / Model / Plant |
12. Document Review
| Documents | |
| Specify Other Document |
13. Effectiveness Of Action
| Reviewed Quantity | |
| Reason for submission |