QFR No - 8000795258
Defect Details
| NC No. | 8000795258 |
| NC Date | 14/07/2022 |
| NC Submission Date | |
| Part No. | F1BF04316M |
| Part Name | OUTER TUBE BUFF LH- K0LA DRUM |
| Supplier Name & Code | 100001-ANANT ENTERPRISES |
| ETL Plant | 1146-ETL Suspension Narasapura |
| Defect Details | DIAMETER OVER SIZE-OIL SEAL AND DUBUSH DIA OVER SIZE |
1. Problem Description
| Defect Description | KOPG front fork 2 numbers leakage in dry air leak test in line because of bottom case oil seal diameter ,Du bush diameter over size repeated issue |
| Detection Stage | Inprocess |
| Problem Severity | Function |
| NG Quantity | 2 |
| Is Defect Repeatative? | Yes |
| Defect Sketch / Photo |
Supplier Communication Details
| Quality Head Email ID | anandkulkarni@anantgroup.co.in |
| Plant Head/CEO Email ID | pramodgosavi@anantgroup.co.in |
| MD Email ID | ashwinjoshi@anantgroup.co.in |
2. Stock Details & action taken for NG parts
| Location | ETL End | Warehouse | Transit | Supplier FG | Supplier WIP | Total |
|---|---|---|---|---|---|---|
| Total Qty |
2000
|
0
|
0
|
1000
|
0
|
3000
|
| Check Qty |
2000
|
0
|
0
|
1000
|
0
|
3000
|
| NG Qty |
1
|
0
|
0
|
3
|
0
|
4
|
| Scrap | 1 |
| Rework | 0 |
| Under Deviation | 0 |
| Containment Action |
|---|
| 100 % SAGRIGATION & DOT IDENTIFICATION ON OIL SEAL ID. |
3. Process Flow
| Process Flow Description |
|---|
| VMC 01 (OP10) -BTA (OP20) - LEAKAGE -VISUAL-BUFFING-PACKIN & DISPATCH |
4. Process Details
| Process / Operation | VMC 01(OP-10) 1ST UP |
| Outsource | No |
| Machine / Cell | VMC 01 (OP10) |
| Machine / Cell No. | VMC 01 (OP10) |
5. Problem Analysis
| Type | Possible Cause | Fact Verification | Jud |
|---|---|---|---|
| Tool | BURR CHIP STICK ON ADAPTOR | VISUAL | X |
6. Inspection Method Analysis (Current)
| Inspection Method | Gauge |
| Other Inspection Method | |
| Check Point at Final Inspection | No |
| Checking Freq. | Sampling |
| Sampling | No |
| Sample Size | 8 / HOUR |
7. Root Cause Analysis (Occurance)
| Why 1 | TOOL RUNOUT MORE |
| Why 2 | BURR STICK ON TOOL ADAPTOR DUE TO THAT TOOL RUNOUT MORE AT TIME OF MACHINING |
| Why 3 | TOOL ADAPTOR PROTECTIVE CAP WORN OUT . |
| Why 4 | |
| Why 5 | |
| Root Cause (Occurance) | BURR STICK ON TOOL ADAPTOR. |
Root Cause Analysis (Outflow)
| Why 1 | TOOL ADAPTOR CAP CHECK POINT NOT ADDRESED IN PREVENTIVE CHECK SHEET. |
| Why 2 | NO AWARENESS ABOUT THIS TYPE OF NG POSSIBILITY. |
| Why 3 | |
| Why 4 | |
| Why 5 | |
| Root Cause (Outflow) | TOOL ADAPTOR CAP CHECK POINT NOT ADDRESED IN PREVENTIVE CHECK SHEET. |
8. Countermeasure ( Occurrence , Outflow & System side Actions )
| Type | Countermeasure Details | Responsibility | Target Date | Actual Date | Status |
|---|---|---|---|---|---|
| Outflow | AWARENESS & TRAINING RECORD | BHAGYESH KHAIRNAR | 22/07/2022 | 22/07/2022 | Completed |
| Occurance | PREVENTIVE MAINTAINANCE CHECK SHEET UPDATE | MALLAPA DALAVI | 22/07/2022 | 22/07/2022 | Completed |
9. Inspection Method After Customer Complaint
| Change In Inspection System | No |
| Change Details | AIR PLUG GAUGE |
| Inspection Method | Gauge |
| Other Inspection Method | |
| Check Point at Final Inspection | No |
| Checking Freq. | Sampling |
| Sampling | No |
| Sample Size | 8/ HOUR |
10. Evidance of Countermeasure
| Occurance (Before) |
PROCESS IMPROVEMENT 199_Occurance_Before.xls |
| Occurance (After) |
PROCESS IMPROVEMENT 199_Occurance_After.xls |
| Outflow (Before) |
PM CHECK SHEET 199_Outflow_Before.xlsx |
| Outflow (After) |
PM CHECK SHEET 199_Outflow_After.xlsx |
11. Horizontal Deployment
| Horizontal Deployment Required | Yes |
| Applicable Machine / Model / Plant | KONA BOTTOM CASE |
12. Document Review
| Documents | PMCheckSheet |
| Specify Other Document | PROCESS IMPROVEMENT |
13. Effectiveness Of Action
| Reviewed Quantity | 2000 |
| Reason for submission | reviewed 2000 numbers found ok |