QFR No - 8000806775
Defect Details
| NC No. | 8000806775 |
| NC Date | 06/10/2022 |
| NC Submission Date | |
| Part No. | S2DP09310B |
| Part Name | ROD LINK M14 x 1 - (H45) |
| Supplier Name & Code | 100505-A B AUTOCOMPONENTS |
| ETL Plant | 1118-ETL E-92,93 Suspension |
| Defect Details | SHADE VARIATION-SHADE VARIATION |
1. Problem Description
| Defect Description | Shade Variation |
| Detection Stage | Inprocess |
| Problem Severity | Aesthetic |
| NG Quantity | 494 |
| Is Defect Repeatative? | No |
| Defect Sketch / Photo | kdn3ag3veu3qenpask34ylfn.jpg |
Supplier Communication Details
| Quality Head Email ID | headqaabauto@gmail.com |
| Plant Head/CEO Email ID | kamalabautocomponent@gmail.com |
| MD Email ID | abautocomponent@gmail.com |
2. Stock Details & action taken for NG parts
| Location | ETL End | Warehouse | Transit | Supplier FG | Supplier WIP | Total |
|---|---|---|---|---|---|---|
| Total Qty |
494
|
105
|
0
|
227
|
0
|
826
|
| Check Qty |
494
|
105
|
0
|
50
|
0
|
649
|
| NG Qty |
494
|
105
|
0
|
50
|
0
|
649
|
| Scrap | 494 |
| Rework | 0 |
| Under Deviation | 0 |
| Containment Action |
|---|
| ETL, Ware house, AB, KARAN end Qty segregated, Q - Alert displayed at FI. Informed sub supplier. Requested ETL to provide limit sample. |
3. Process Flow
| Process Flow Description |
|---|
| RM received - Turning, Milling - sending to Karan for Anodizing - Anodizing at Karan - receiving at AB - FI - Dispatch. |
4. Process Details
| Process / Operation | Anodizing Process at sub supplier end. |
| Outsource | Yes |
| Machine / Cell | Anodizing |
| Machine / Cell No. | Anodizing |
5. Problem Analysis
| Type | Possible Cause | Fact Verification | Jud |
|---|
6. Inspection Method Analysis (Current)
| Inspection Method | |
| Other Inspection Method | |
| Check Point at Final Inspection | |
| Checking Freq. | |
| Sampling | |
| Sample Size |
7. Root Cause Analysis (Occurance)
| Why 1 | |
| Why 2 | |
| Why 3 | |
| Why 4 | |
| Why 5 | |
| Root Cause (Occurance) |
Root Cause Analysis (Outflow)
| Why 1 | |
| Why 2 | |
| Why 3 | |
| Why 4 | |
| Why 5 | |
| Root Cause (Outflow) |
8. Countermeasure ( Occurrence , Outflow & System side Actions )
| Type | Countermeasure Details | Responsibility | Target Date | Actual Date | Status |
|---|
9. Inspection Method After Customer Complaint
| Change In Inspection System | |
| Change Details | |
| Inspection Method | |
| Other Inspection Method | |
| Check Point at Final Inspection | |
| Checking Freq. | |
| Sampling | |
| Sample Size |
10. Evidance of Countermeasure
| Occurance (Before) |
|
| Occurance (After) |
|
| Outflow (Before) |
|
| Outflow (After) |
|
11. Horizontal Deployment
| Horizontal Deployment Required | |
| Applicable Machine / Model / Plant |
12. Document Review
| Documents | |
| Specify Other Document |
13. Effectiveness Of Action
| Reviewed Quantity | |
| Reason for submission |