QFR No - 8000839290
Defect Details
| NC No. | 8000839290 |
| NC Date | 02/08/2023 |
| NC Submission Date | |
| Part No. | F2BF26416M |
| Part Name | OUTER TUBE BUFF LH K0NA DRUM |
| Supplier Name & Code | 100001-ANANT ENTERPRISES |
| ETL Plant | 1146-ETL Suspension Narasapura |
| Defect Details | BUFFING DEFECT-BUFFING STEP MARK |
1. Problem Description
| Defect Description | buffing step mark issue |
| Detection Stage | Inprocess |
| Problem Severity | Aesthetic |
| NG Quantity | 40 |
| Is Defect Repeatative? | Yes |
| Defect Sketch / Photo |
Supplier Communication Details
| Quality Head Email ID | anandkulkarni@anantgroup.co.in |
| Plant Head/CEO Email ID | pramodgosavi@anantgroup.co.in |
| MD Email ID | ashwinjoshi@anantgroup.co.in |
2. Stock Details & action taken for NG parts
| Location | ETL End | Warehouse | Transit | Supplier FG | Supplier WIP | Total |
|---|---|---|---|---|---|---|
| Total Qty |
0
|
0
|
0
|
500
|
500
|
1000
|
| Check Qty |
0
|
0
|
0
|
500
|
500
|
1000
|
| NG Qty |
0
|
0
|
0
|
20
|
20
|
40
|
| Scrap | 0 |
| Rework | 20 |
| Under Deviation | 0 |
| Containment Action |
|---|
| 100 % dot identification mark on part |
3. Process Flow
| Process Flow Description |
|---|
| buffing stage op -50 |
4. Process Details
| Process / Operation | buffing stage op -50 |
| Outsource | No |
| Machine / Cell | buffing stage op -50 |
| Machine / Cell No. | buffing stage op -50 |
5. Problem Analysis
| Type | Possible Cause | Fact Verification | Jud |
|---|---|---|---|
| Man | semi skill oparetor | visual | O |
6. Inspection Method Analysis (Current)
| Inspection Method | Other |
| Other Inspection Method | visual |
| Check Point at Final Inspection | Yes |
| Checking Freq. | 100% |
| Sampling | No |
| Sample Size | NA |
7. Root Cause Analysis (Occurance)
| Why 1 | |
| Why 2 | |
| Why 3 | |
| Why 4 | |
| Why 5 | |
| Root Cause (Occurance) |
Root Cause Analysis (Outflow)
| Why 1 | |
| Why 2 | |
| Why 3 | |
| Why 4 | |
| Why 5 | |
| Root Cause (Outflow) |
8. Countermeasure ( Occurrence , Outflow & System side Actions )
| Type | Countermeasure Details | Responsibility | Target Date | Actual Date | Status |
|---|
9. Inspection Method After Customer Complaint
| Change In Inspection System | |
| Change Details | |
| Inspection Method | |
| Other Inspection Method | |
| Check Point at Final Inspection | |
| Checking Freq. | |
| Sampling | |
| Sample Size |
10. Evidance of Countermeasure
| Occurance (Before) |
|
| Occurance (After) |
|
| Outflow (Before) |
|
| Outflow (After) |
|
11. Horizontal Deployment
| Horizontal Deployment Required | |
| Applicable Machine / Model / Plant |
12. Document Review
| Documents | |
| Specify Other Document |
13. Effectiveness Of Action
| Reviewed Quantity | |
| Reason for submission |