QFR No - 8000848572
Defect Details
| NC No. | 8000848572 |
| NC Date | 13/10/2023 |
| NC Submission Date | |
| Part No. | B2SU01102O |
| Part Name | ETL ABS MTG BKT PLATINA B106J(SILVER) |
| Supplier Name & Code | 100144-AURANGABAD PRESSINGS |
| ETL Plant | 1120-ETL K-226/2 Disc Brakes |
| Defect Details | FLATNESS NOT OK.-FLATNESS NOT OK |
1. Problem Description
| Defect Description | FLATNESS NOT OK.-FLATNESS NOT OK |
| Detection Stage | Inprocess |
| Problem Severity | Fitment |
| NG Quantity | 63 |
| Is Defect Repeatative? | Yes |
| Defect Sketch / Photo |
Supplier Communication Details
| Quality Head Email ID | quality@apw3.co.in |
| Plant Head/CEO Email ID | aurangabadpressings@apw3.co.in |
| MD Email ID | shashikant@apw3.co.in |
2. Stock Details & action taken for NG parts
| Location | ETL End | Warehouse | Transit | Supplier FG | Supplier WIP | Total |
|---|---|---|---|---|---|---|
| Total Qty |
800
|
0
|
0
|
200
|
500
|
1500
|
| Check Qty |
800
|
0
|
0
|
200
|
500
|
1500
|
| NG Qty |
63
|
0
|
0
|
0
|
0
|
63
|
| Scrap | 20 |
| Rework | 43 |
| Under Deviation | 0 |
| Containment Action |
|---|
| flatting Tool Die & punch reshaping |
3. Process Flow
| Process Flow Description |
|---|
| Blanking-Piercing -logo - 1St forming -2 nd forming-flattening |
4. Process Details
| Process / Operation | flattning |
| Outsource | No |
| Machine / Cell | machine No 10 |
| Machine / Cell No. | press shop |
5. Problem Analysis
| Type | Possible Cause | Fact Verification | Jud |
|---|---|---|---|
| Method | Inspection method change | Inspection for flatness 5 nos component every Bin before dispatch | O |
6. Inspection Method Analysis (Current)
| Inspection Method | Other |
| Other Inspection Method | surface plate |
| Check Point at Final Inspection | Yes |
| Checking Freq. | Sampling |
| Sampling | No |
| Sample Size | 5 nos |
7. Root Cause Analysis (Occurance)
| Why 1 | Gap between bracket & modular |
| Why 2 | Flatness not ok |
| Why 3 | Punch Pressure not applied on bracket total area |
| Why 4 | |
| Why 5 | |
| Root Cause (Occurance) | Punch & die plate surface uneven |
Root Cause Analysis (Outflow)
| Why 1 | Gap between bracket & modular |
| Why 2 | Flatness not ok |
| Why 3 | Punch Pressure not applied on bracket total area |
| Why 4 | |
| Why 5 | |
| Root Cause (Outflow) | Punch & die plate surface uneven |
8. Countermeasure ( Occurrence , Outflow & System side Actions )
| Type | Countermeasure Details | Responsibility | Target Date | Actual Date | Status |
|---|---|---|---|---|---|
| Occurance | Punch & die plate surface uneven | D D Ingale | 16/10/2023 | Pending | |
| Occurance | Punch & die plate surface uneven | D D Ingale | 16/10/2023 | Pending |
9. Inspection Method After Customer Complaint
| Change In Inspection System | Yes |
| Change Details | Sampling inspection 5 nos every Bin before Dispatch |
| Inspection Method | Other |
| Other Inspection Method | Gap between bracket |
| Check Point at Final Inspection | Yes |
| Checking Freq. | Sampling |
| Sampling | No |
| Sample Size | 5 nos /Bin |
10. Evidance of Countermeasure
| Occurance (Before) |
|
| Occurance (After) |
|
| Outflow (Before) |
|
| Outflow (After) |
|
11. Horizontal Deployment
| Horizontal Deployment Required | |
| Applicable Machine / Model / Plant |
12. Document Review
| Documents | |
| Specify Other Document |
13. Effectiveness Of Action
| Reviewed Quantity | |
| Reason for submission |