QFR No - 8000865629
Defect Details
| NC No. | 8000865629 |
| NC Date | 05/03/2024 |
| NC Submission Date | |
| Part No. | 530HQ00202 |
| Part Name | ORIFICE VALVE |
| Supplier Name & Code | 100141-ARVIND AUTOMOTIVE (INDIA) PVT. |
| ETL Plant | 1126-ETL Pantnagar |
| Defect Details | PLATING NOT OK-RUSTY |
1. Problem Description
| Defect Description | Orifice Valves Observed Rusty (Internal Paper packing got teared as well Polythene Sealing observed partially) |
| Detection Stage | Receipt |
| Problem Severity | Function |
| NG Quantity | 760 |
| Is Defect Repeatative? | Yes |
| Defect Sketch / Photo |
Supplier Communication Details
| Quality Head Email ID | automotivearvind@yahoo.com |
| Plant Head/CEO Email ID | automotivearvind@yahoo.com |
| MD Email ID | cheemaarvind@yahoo.in |
2. Stock Details & action taken for NG parts
| Location | ETL End | Warehouse | Transit | Supplier FG | Supplier WIP | Total |
|---|---|---|---|---|---|---|
| Total Qty |
40000
|
20000
|
0
|
10000
|
0
|
70000
|
| Check Qty |
40000
|
20000
|
0
|
10000
|
0
|
70000
|
| NG Qty |
760
|
0
|
0
|
0
|
0
|
760
|
| Scrap | 0 |
| Rework | 760 |
| Under Deviation | 0 |
| Containment Action |
|---|
| 100% SEGREGATION DONE AT ETL END |
3. Process Flow
| Process Flow Description |
|---|
| DEBARRING |
4. Process Details
| Process / Operation | BLANKING ,PUNCHING & DEBURRING |
| Outsource | No |
| Machine / Cell | CFM |
| Machine / Cell No. | CFM-02 |
5. Problem Analysis
| Type | Possible Cause | Fact Verification | Jud |
|---|---|---|---|
| Man | Unskilled barrel operator | Skill materix verify ok | O |
| Material | Raw material sandvic 20 c | MTC verify -ok | O |
| Method | Packing material not good | Boxes damage | X |
| Tool | Tool is ok | Tool History card verify ok | O |
| Machine | Drayer time less | Auto cut switch not working | X |
6. Inspection Method Analysis (Current)
| Inspection Method | Other |
| Other Inspection Method | Visual |
| Check Point at Final Inspection | Yes |
| Checking Freq. | 100% |
| Sampling | No |
| Sample Size | Each lot |
7. Root Cause Analysis (Occurance)
| Why 1 | Rusty problem observed |
| Why 2 | Rust observed during transporting |
| Why 3 | Boxes condition is not good |
| Why 4 | Poor packing quality |
| Why 5 | Boxes not wrap with polythene strength |
| Root Cause (Occurance) | Boxes not wrap with polythene |
Root Cause Analysis (Outflow)
| Why 1 | Rusty material found at customer end |
| Why 2 | Material not verify at logistics end |
| Why 3 | AAIPL person not available at logistics |
| Why 4 | |
| Why 5 | |
| Root Cause (Outflow) | No verification done at logistics end before supply to ETL end |
8. Countermeasure ( Occurrence , Outflow & System side Actions )
| Type | Countermeasure Details | Responsibility | Target Date | Actual Date | Status |
|---|---|---|---|---|---|
| Occurance | After packing boxes wrap with polythene to keep strength | Bhanu | 02/01/2024 | Pending |
9. Inspection Method After Customer Complaint
| Change In Inspection System | Yes |
| Change Details | daily stock details verify at logistics end |
| Inspection Method | Other |
| Other Inspection Method | Visual |
| Check Point at Final Inspection | Yes |
| Checking Freq. | 100% |
| Sampling | No |
| Sample Size | EACH LOT |
10. Evidance of Countermeasure
| Occurance (Before) |
|
| Occurance (After) |
|
| Outflow (Before) |
|
| Outflow (After) |
|
11. Horizontal Deployment
| Horizontal Deployment Required | |
| Applicable Machine / Model / Plant |
12. Document Review
| Documents | |
| Specify Other Document |
13. Effectiveness Of Action
| Reviewed Quantity | |
| Reason for submission |