QFR No - 8000877822
Defect Details
| NC No. | 8000877822 |
| NC Date | 11/06/2024 |
| NC Submission Date | |
| Part No. | F2DZ03112B |
| Part Name | FORK BOLT |
| Supplier Name & Code | 101263-SINGLA PRECISION SCREWS |
| ETL Plant | 1117-ETL K-228/9 Suspension |
| Defect Details | NOT AS PER SPECIFICATION-UNCOVER, PEEL OFF, DAMAGE |
1. Problem Description
| Defect Description | PEEL OFF |
| Detection Stage | Inprocess |
| Problem Severity | Aesthetic |
| NG Quantity | 1 |
| Is Defect Repeatative? | Yes |
| Defect Sketch / Photo |
Supplier Communication Details
| Quality Head Email ID | quality@singlaprecision.com |
| Plant Head/CEO Email ID | quality@singlaprecision.com |
| MD Email ID | aditya@singlaprecision.com |
2. Stock Details & action taken for NG parts
| Location | ETL End | Warehouse | Transit | Supplier FG | Supplier WIP | Total |
|---|---|---|---|---|---|---|
| Total Qty |
1040
|
0
|
0
|
0
|
0
|
1040
|
| Check Qty |
1040
|
0
|
0
|
0
|
0
|
1040
|
| NG Qty |
1
|
0
|
0
|
0
|
0
|
1
|
| Scrap | 1 |
| Rework | 0 |
| Under Deviation | 0 |
| Containment Action |
|---|
| 100% SEGGRATION CUSTOMER END AND OUR END |
3. Process Flow
| Process Flow Description |
|---|
| RAW MATERIAL +PART-OFF CENTER+FORGING +CNC OPERATION IST +CNC OPERATION 2ND+ROLLING+FINAL INSPECTION +PACKING +SURFACE TRATMENT +FINAL INSPECTION+PACKING |
4. Process Details
| Process / Operation | PLATING |
| Outsource | Yes |
| Machine / Cell | TANK NO |
| Machine / Cell No. | 01 |
5. Problem Analysis
| Type | Possible Cause | Fact Verification | Jud |
|---|---|---|---|
| Machine | Incorrect temperature and pH levels in the bath can affect the quality of the plating. | Validated and Found Incorrect temperature | X |
| Material | OILY MATERIAL USE ON PLATING PROCESS | VALIDATION AND FOUND NO OILY | O |
| Man | UNAWARENESS OF OPERATOR | VALIDATION AND FOUND OPERATOR SKILL LEVEL OK | O |
| Method | Visual Inspection not effective | Validation and found ok | O |
| Tool | N/A | N/A | O |
6. Inspection Method Analysis (Current)
| Inspection Method | Other |
| Other Inspection Method | visual |
| Check Point at Final Inspection | Yes |
| Checking Freq. | 100% |
| Sampling | No |
| Sample Size | 100% |
7. Root Cause Analysis (Occurance)
| Why 1 | NOT AS PER SPECIFICATION-UNCOVER, PEEL OFF, DAMAGE |
| Why 2 | incorrect temperature, current density, or plating time. |
| Why 3 | Incorrect current density can cause uneven plating thickness. |
| Why 4 | Daily not Ensure current density during the electroplating process. |
| Why 5 | |
| Root Cause (Occurance) | Incorrect temperature, current density, or plating time. |
Root Cause Analysis (Outflow)
| Why 1 | NOT AS PER SPECIFICATION-UNCOVER, PEEL OFF, DAMAGE |
| Why 2 | No any checked Quality Gate Available After plating |
| Why 3 | only sampling plan according checked only final inspection area |
| Why 4 | Inspection not fix on plated part |
| Why 5 | low skill inspector checked this lot |
| Root Cause (Outflow) | No any checked Quality Gate Available After plating |
8. Countermeasure ( Occurrence , Outflow & System side Actions )
| Type | Countermeasure Details | Responsibility | Target Date | Actual Date | Status |
|---|---|---|---|---|---|
| Occurance | Daily temperature check sheet prepared and control plan add plating parameter | Mr Ganesh MAURYA | 20/06/2024 | 21/06/2024 | Completed |
| Outflow | inspection table arrange near plating area after plating part check 100% | Mr Ganesh maurya | 20/06/2024 | 20/06/2024 | Completed |
9. Inspection Method After Customer Complaint
| Change In Inspection System | No |
| Change Details | no change |
| Inspection Method | Other |
| Other Inspection Method | visual 100% |
| Check Point at Final Inspection | Yes |
| Checking Freq. | Sampling |
| Sampling | No |
| Sample Size | Sample Siz |
10. Evidance of Countermeasure
| Occurance (Before) |
PM CHECK SHEET NOT UPDATE 848_Occurance_Before.pdf |
| Occurance (After) |
After PM CHECK SHEET UPDATE 848_Occurance_After.pdf |
| Outflow (Before) |
No any checked Quality Gate Available After plating 848_Outflow_Before.xlsx |
| Outflow (After) |
Plating part after currying inspection table provide 848_Outflow_After.xlsx |
11. Horizontal Deployment
| Horizontal Deployment Required | Yes |
| Applicable Machine / Model / Plant | PLATING TANK 3 NO |
12. Document Review
| Documents | JHCheckSheet |
| Specify Other Document | PFD |
13. Effectiveness Of Action
| Reviewed Quantity | 50 |
| Reason for submission | 5. Problem Analysis - Need all 4M |