QFR No - 8000884334
Defect Details
| NC No. | 8000884334 |
| NC Date | 26/07/2024 |
| NC Submission Date | |
| Part No. | F2CK00403B |
| Part Name | CAP NUT XF1C1_1D1 |
| Supplier Name & Code | 100106-SHARP ENGINEERS. |
| ETL Plant | 1117-ETL K-228/9 Suspension |
| Defect Details | DENT MARK-DENT DAMAGE |
1. Problem Description
| Defect Description | Hex damage |
| Detection Stage | Receipt |
| Problem Severity | Function |
| NG Quantity | 72 |
| Is Defect Repeatative? | Yes |
| Defect Sketch / Photo |
Supplier Communication Details
| Quality Head Email ID | quality@sharp-engineers.com |
| Plant Head/CEO Email ID | kurund.ma@sharp-engineers.com |
| MD Email ID | urkhandelwal@sharp-engineers.com |
2. Stock Details & action taken for NG parts
| Location | ETL End | Warehouse | Transit | Supplier FG | Supplier WIP | Total |
|---|---|---|---|---|---|---|
| Total Qty |
3000
|
0
|
0
|
300
|
0
|
3300
|
| Check Qty |
1500
|
0
|
0
|
300
|
0
|
1800
|
| NG Qty |
72
|
0
|
0
|
0
|
0
|
72
|
| Scrap | 72 |
| Rework | 0 |
| Under Deviation | 0 |
| Containment Action |
|---|
| All pipe line material segregated at ETL and Sharp end |
3. Process Flow
| Process Flow Description |
|---|
| RM incoming-Parting and drilling-CNC 1st Turning-CNC 2nd Turning-MPI inspection-plating-Final inspection-PDI- Packing and forwarding |
4. Process Details
| Process / Operation | RM |
| Outsource | Yes |
| Machine / Cell | - |
| Machine / Cell No. | - |
5. Problem Analysis
| Type | Possible Cause | Fact Verification | Jud |
|---|---|---|---|
| Method | Fixture not clean properly | Fixture clean properly also Clamping is on Across flat | O |
| Method | Setting not ok | setting ok, if setting done wrong then all material will get rejected | O |
| Method | Bright bar not insert properly in traub machine | Bar inserted properly also clamping is on Across flat | O |
| Tool | Tool wear out | Found tool ok | O |
| Material | Material grade change | Material found as per specification | O |
| Material | Rae Material Condition | Raw Material found in damaged condition | X |
| Machine | Parameter not set as per specification | Verified and found as per specification | O |
| Man | New manpower | No new manpower | O |
| Man | Unskill Manpower | Manpower available as per skill matrix | O |
| Tool | Tool damaged | Found ok condition | O |
| Machine | Power cut | No power cut | O |
6. Inspection Method Analysis (Current)
| Inspection Method | Other |
| Other Inspection Method | Visual |
| Check Point at Final Inspection | Yes |
| Checking Freq. | Sampling |
| Sampling | No |
| Sample Size | 5 |
7. Root Cause Analysis (Occurance)
| Why 1 | Dent Mark-damaged |
| Why 2 | Damaged at Across corner |
| Why 3 | Received RM is damaged condition |
| Why 4 | |
| Why 5 | |
| Root Cause (Occurance) | Received RM is damaged condition |
Root Cause Analysis (Outflow)
| Why 1 | Dent Mark-damaged |
| Why 2 | Damaged at Across corner |
| Why 3 | skip from inspection |
| Why 4 | inspection on sampling basis |
| Why 5 | |
| Root Cause (Outflow) | inspection on sampling basis |
8. Countermeasure ( Occurrence , Outflow & System side Actions )
| Type | Countermeasure Details | Responsibility | Target Date | Actual Date | Status |
|---|---|---|---|---|---|
| Occurance | Started 100% Verification at incoming stage | Mr. Ravi Pande | 05/08/2024 | 05/08/2024 | Completed |
| Outflow | Started 100% inspection at final inspection | Omkar Bhange | 05/08/2024 | 05/08/2024 | Completed |
9. Inspection Method After Customer Complaint
| Change In Inspection System | Yes |
| Change Details | Started 100% inspection at FI |
| Inspection Method | Other |
| Other Inspection Method | Visual |
| Check Point at Final Inspection | Yes |
| Checking Freq. | 100% |
| Sampling | No |
| Sample Size | 100% |
10. Evidance of Countermeasure
| Occurance (Before) |
Inspection on sampling basis at incoming stage 974_Occurance_Before.jpeg |
| Occurance (After) |
Started 100% inspection of hex bar at incoming stage 974_Occurance_After.jpg |
| Outflow (Before) |
Inspection on sampling basis 974_Outflow_Before.jpeg |
| Outflow (After) |
started 100% inspection at FID with Marking 974_Outflow_After.jpeg |
11. Horizontal Deployment
| Horizontal Deployment Required | No |
| Applicable Machine / Model / Plant | NA |
12. Document Review
| Documents | ControlPlan, PFMEA, WISOP |
| Specify Other Document | NA |
13. Effectiveness Of Action
| Reviewed Quantity | 50 |
| Reason for submission | ok |