QFR No - 8000899031
Defect Details
| NC No. | 8000899031 |
| NC Date | 13/11/2024 |
| NC Submission Date | |
| Part No. | 550DZ04702 |
| Part Name | FORK BOLT -UG4.5 |
| Supplier Name & Code | 100106-SHARP ENGINEERS. |
| ETL Plant | 1117-ETL K-228/9 Suspension |
| Defect Details | NOT AS PER SPECIFICATION-GROOVE IN TAPER |
1. Problem Description
| Defect Description | GROOVE IN TAPER |
| Detection Stage | Inprocess |
| Problem Severity | Fitment |
| NG Quantity | 43 |
| Is Defect Repeatative? | No |
| Defect Sketch / Photo | rzw5ghcoxsffxzljwcj3whye.jpg |
Supplier Communication Details
| Quality Head Email ID | quality@apw3.co.in |
| Plant Head/CEO Email ID | kurund.ma@sharp-engineers.com |
| MD Email ID | urkhandelwal@sharp-engineers.com |
2. Stock Details & action taken for NG parts
| Location | ETL End | Warehouse | Transit | Supplier FG | Supplier WIP | Total |
|---|---|---|---|---|---|---|
| Total Qty |
1000
|
0
|
0
|
500
|
2000
|
3500
|
| Check Qty |
1000
|
0
|
0
|
500
|
2000
|
3500
|
| NG Qty |
43
|
0
|
0
|
200
|
0
|
243
|
| Scrap | 0 |
| Rework | 243 |
| Under Deviation | 0 |
| Containment Action |
|---|
| Segregation done immediately for existing pipeline material. |
3. Process Flow
| Process Flow Description |
|---|
| 10) RM Inward 20) Cold forge (outsource) 30) Inward Inspection 40) CNC 1st machining 50) Threading 60) Plating (Outsource) 70) Inward Inspection 80) Final Inspection 90) Pre-dispatch Inspection 100) Packing & Forwarding |
4. Process Details
| Process / Operation | CNC Machining |
| Outsource | No |
| Machine / Cell | Machine Shop |
| Machine / Cell No. | SE/CNC/05 |
5. Problem Analysis
| Type | Possible Cause | Fact Verification | Jud |
|---|
6. Inspection Method Analysis (Current)
| Inspection Method | |
| Other Inspection Method | |
| Check Point at Final Inspection | |
| Checking Freq. | |
| Sampling | |
| Sample Size |
7. Root Cause Analysis (Occurance)
| Why 1 | |
| Why 2 | |
| Why 3 | |
| Why 4 | |
| Why 5 | |
| Root Cause (Occurance) |
Root Cause Analysis (Outflow)
| Why 1 | |
| Why 2 | |
| Why 3 | |
| Why 4 | |
| Why 5 | |
| Root Cause (Outflow) |
8. Countermeasure ( Occurrence , Outflow & System side Actions )
| Type | Countermeasure Details | Responsibility | Target Date | Actual Date | Status |
|---|
9. Inspection Method After Customer Complaint
| Change In Inspection System | |
| Change Details | |
| Inspection Method | |
| Other Inspection Method | |
| Check Point at Final Inspection | |
| Checking Freq. | |
| Sampling | |
| Sample Size |
10. Evidance of Countermeasure
| Occurance (Before) |
|
| Occurance (After) |
|
| Outflow (Before) |
|
| Outflow (After) |
|
11. Horizontal Deployment
| Horizontal Deployment Required | |
| Applicable Machine / Model / Plant |
12. Document Review
| Documents | |
| Specify Other Document |
13. Effectiveness Of Action
| Reviewed Quantity | |
| Reason for submission |