QFR No - 7000839800
Defect Details
| NC No. | 7000839800 |
| NC Date | 30/05/2022 |
| NC Submission Date | |
| Part No. | C2PP00320B |
| Part Name | WHEEL CLUTCH_C20009_D1 |
| Supplier Name & Code | 100432-BHAKTI AUTO COMP PRIVATE LIMIT |
| ETL Plant | 1132-ETL K-226/1 TRANSMISSION |
| Defect Details | PCD SHIFT-PCD GAUGE NOT QUALIFY |
1. Problem Description
| Defect Description | Part are not qualifying to PCD gauge |
| Detection Stage | Receipt |
| Problem Severity | Fitment |
| NG Quantity | 40 |
| Is Defect Repeatative? | Yes |
| Defect Sketch / Photo |
Supplier Communication Details
| Quality Head Email ID | sales@bhaktiauto.com |
| Plant Head/CEO Email ID | sales@bhaktiauto.com |
| MD Email ID | vinodanin@gmail.com |
2. Stock Details & action taken for NG parts
| Location | ETL End | Warehouse | Transit | Supplier FG | Supplier WIP | Total |
|---|---|---|---|---|---|---|
| Total Qty |
300
|
0
|
0
|
500
|
0
|
800
|
| Check Qty |
300
|
0
|
0
|
500
|
0
|
800
|
| NG Qty |
1
|
0
|
0
|
1
|
0
|
2
|
| Scrap | 2 |
| Rework | 0 |
| Under Deviation | 0 |
| Containment Action |
|---|
| 100% Inspection at final inspection stage |
3. Process Flow
| Process Flow Description |
|---|
| Pressure Die casting-fettling-machining-Drilling-Tapping-Inspection-dispatch |
4. Process Details
| Process / Operation | Drilling/Tapping |
| Outsource | Yes |
| Machine / Cell | VMC |
| Machine / Cell No. | VMC cell |
5. Problem Analysis
| Type | Possible Cause | Fact Verification | Jud |
|---|---|---|---|
| Method | Part Orientation of fixture | Part orientation is at casting oil hole | O |
6. Inspection Method Analysis (Current)
| Inspection Method | Gauge |
| Other Inspection Method | |
| Check Point at Final Inspection | Yes |
| Checking Freq. | 100% |
| Sampling | No |
| Sample Size | 100% |
7. Root Cause Analysis (Occurance)
| Why 1 | PCD Not Ok |
| Why 2 | Part not located properly on fixture |
| Why 3 | part locating in on casting oil hole |
| Why 4 | oil hole has more clearance |
| Why 5 | Non precise parameter |
| Root Cause (Occurance) | part not mounted properly in its position on fixture. |
Root Cause Analysis (Outflow)
| Why 1 | PCD not ok |
| Why 2 | part inspection missing |
| Why 3 | final inspection not done |
| Why 4 | sampling inspection |
| Why 5 | |
| Root Cause (Outflow) | Sampling inspection hence part not detected in final inspection |
8. Countermeasure ( Occurrence , Outflow & System side Actions )
| Type | Countermeasure Details | Responsibility | Target Date | Actual Date | Status |
|---|---|---|---|---|---|
| Outflow | PCD inspection 100% to be done at final inspection | Bhakti Auto | 01/06/2022 | 01/06/2022 | Completed |
| Occurance | Part orientation locator to be change | OM Mahabali | 15/06/2022 | 15/06/2022 | Completed |
9. Inspection Method After Customer Complaint
| Change In Inspection System | Yes |
| Change Details | PCD gauge 100% inspection implemented instead of sampling |
| Inspection Method | Gauge |
| Other Inspection Method | |
| Check Point at Final Inspection | Yes |
| Checking Freq. | 100% |
| Sampling | No |
| Sample Size | 100% |
10. Evidance of Countermeasure
| Occurance (Before) |
Pin Locator 157_Occurance_Before.pdf |
| Occurance (After) |
Spring mechanism locator 157_Occurance_After.pdf |
| Outflow (Before) |
Sampling Inspection 157_Outflow_Before.pdf |
| Outflow (After) |
100% Inspection 157_Outflow_After.jpeg |
11. Horizontal Deployment
| Horizontal Deployment Required | No |
| Applicable Machine / Model / Plant | No |
12. Document Review
| Documents | ControlPlan |
| Specify Other Document | x |
13. Effectiveness Of Action
| Reviewed Quantity | 2000 |
| Reason for submission | OK |