QFR No - 8000833174
Defect Details
| NC No. | 8000833174 |
| NC Date | 17/06/2023 |
| NC Submission Date | |
| Part No. | B2SG00426O |
| Part Name | CBS ACTUATING LINK |
| Supplier Name & Code | 100144-AURANGABAD PRESSINGS |
| ETL Plant | 1156-ETL Disc Brake P'Nagar |
| Defect Details | PATCH MARK ON SPOT FACE.-PLATING MISS |
1. Problem Description
| Defect Description | Plating miss |
| Detection Stage | Inprocess |
| Problem Severity | Aesthetic |
| NG Quantity | 50 |
| Is Defect Repeatative? | Yes |
| Defect Sketch / Photo |
Supplier Communication Details
| Quality Head Email ID | quality@apw3.co.in |
| Plant Head/CEO Email ID | aurangabadpressings@apw3.co.in |
| MD Email ID | shashikant@apw3.co.in |
2. Stock Details & action taken for NG parts
| Location | ETL End | Warehouse | Transit | Supplier FG | Supplier WIP | Total |
|---|---|---|---|---|---|---|
| Total Qty |
4500
|
0
|
0
|
0
|
0
|
4500
|
| Check Qty |
4500
|
0
|
0
|
0
|
0
|
4500
|
| NG Qty |
647
|
0
|
0
|
0
|
0
|
647
|
| Scrap | 50 |
| Rework | 0 |
| Under Deviation | 597 |
| Containment Action |
|---|
| Sagration |
3. Process Flow
| Process Flow Description |
|---|
| Blanking /piercing/1st forming/forming/drilling/plating |
4. Process Details
| Process / Operation | Plating |
| Outsource | Yes |
| Machine / Cell | Plating Shop |
| Machine / Cell No. | 01 |
5. Problem Analysis
| Type | Possible Cause | Fact Verification | Jud |
|---|---|---|---|
| Method | Passivation time | Time increased | O |
6. Inspection Method Analysis (Current)
| Inspection Method | Other |
| Other Inspection Method | Visual inspection |
| Check Point at Final Inspection | No |
| Checking Freq. | 100% |
| Sampling | No |
| Sample Size | 100% |
7. Root Cause Analysis (Occurance)
| Why 1 | Passivation time less |
| Why 2 | operator awarness |
| Why 3 | need Training |
| Why 4 | |
| Why 5 | |
| Root Cause (Occurance) | 1 |
Root Cause Analysis (Outflow)
| Why 1 | Need Training to operator |
| Why 2 | awarness about component |
| Why 3 | |
| Why 4 | |
| Why 5 | |
| Root Cause (Outflow) | Less passivation time |
8. Countermeasure ( Occurrence , Outflow & System side Actions )
| Type | Countermeasure Details | Responsibility | Target Date | Actual Date | Status |
|---|---|---|---|---|---|
| Outflow | Passivation time less | Operator | 27/06/2023 | Pending |
9. Inspection Method After Customer Complaint
| Change In Inspection System | Yes |
| Change Details | 100% visual inspection |
| Inspection Method | Other |
| Other Inspection Method | Visual inspection |
| Check Point at Final Inspection | Yes |
| Checking Freq. | 100% |
| Sampling | No |
| Sample Size | 100% |
10. Evidance of Countermeasure
| Occurance (Before) |
one 483_Occurance_Before.pdf |
| Occurance (After) |
no 483_Occurance_After.pdf |
| Outflow (Before) |
one 483_Outflow_Before.pdf |
| Outflow (After) |
one 483_Outflow_After.pdf |
11. Horizontal Deployment
| Horizontal Deployment Required | Yes |
| Applicable Machine / Model / Plant | All Plating component |
12. Document Review
| Documents | WISOP, InspCheckSheet |
| Specify Other Document | PDI Report |
13. Effectiveness Of Action
| Reviewed Quantity | |
| Reason for submission |